Medical Solutions

Medical, Packaged Gases Cylinder filling solutions, from concept (User Requirement Specification – URS) through to fully integrated solutions (Performance Qualification – PQ).

Medical compliant designs and materials satisfying European Phamacopoeia
Project lifecycle model
Adiabatic Shock tested designs and manufactured equipment for high pressure (up to 600 bar design) Oxygen applications
Integrated Analysis and Control – European Pharmacopoeia compliant

In order to ensure a smooth and qualified system is deployed, it’s imperative to prepare a detailed “Project Life Cycle Model”.

We are here to guide you through this process supporting you fully from the concept of your project through to a fully operational, compliant plant. The key steps / stages of a successful Medical Filling project are based up on;

Quality and Validation plan
User Requirement Specification (URS)
Detailed design documentation (DQ) including:
- Process Design – FDS, PFD, P&ID & HAZOP, SDS
- M&E Design
System acceptance testing (IQ / OQ)
Performance qualification testing (PQ)
Integrated validation documentation

Medical Gases Filling Systems & Solutions

Ensuring the integrated equipment is suitable and reliable for Medical Filling applications is paramount to a safe, efficient and reliable plant.

All of our key high-pressure equipment is designed and manufactured for safe use within high pressure Oxygen applications and as such is independently, Adiabatic Shock Tested for use in high pressure Oxygen applications;

Cryogenic reciprocating pumps, 420 bar design for up to 300 bar filling
Ambient vaporisers and trim heaters
Line safety / buffers control panels
Manual, Semi-Automatic and Gravimetric filling modules
Filling station; Linear racks, Trolleys, Pallet stations
Integrated analysis systems
ISO 7 Valve assembly Cleanroom assembly and test facilities
SCADA, barcoding and report generation

Medical Packaged Gases Filling Systems & Services

Analysis & Control is paramount to ensuring the quality and repeatability of filled cylinders.

Our AiFill G2 filling control systems, integrated with our Pharmacopoeia analysis system ensure the required level of quality and repeatability of the finished product.