Industrial Solutions

Design, Engineering, Manufacture and supply of Packaged Gases, Manual and Semi-Automatic Cylinder, Bundle / Pack and Trailer Filling Solutions, from concept through to fully integrated solutions. Complete industrial gas filling systems & service!

  • Filling pressures to 450 bar (600 bar design)
  • Complete design, manufacture and supply of; Cryogenic supply systems, Line / Buffer control modules, manual and semi-automatic filling modules, filling stations – Pallet, Trolley, Linear Rack
  • Pressure / Temperature compensated, Mass Flow, Gravimetric and “Winter Fill” filling techniques
  • Adiabatic Shock tested equipment for safe use within high pressure Oxygen applications
  • Full functional safety to IEC61511, including HAZOP, LOPA, SIL and SRS
  • ATEX Compliant designs and equipment as appropriate
AiFill G2 Filling Control System. Integrated Industrial Gas filling Equipment

Equipment

We provide standardised and bespoke solutions for a wide variety of Industrial gas filling applications globally, taking into consideration local operating conditions and standards.

  • Manual, Semi-Automatic, Gravimetric and Mass Flow filling solutions
  • Fixed plant and mobile (containerised) solutions
  • In group design & manufactured equipment;
    • Cryogenic reciprocating pumps
    • Ambient, Electric and Water bath vaporisers / heaters
    • Line safety / buffer management safety panels
    • Filling modules
    • Filling stations, including hoses and cylinder connectors
  • Fully integrated AiFill G2 Filling control system, encompassing;
    • Dual / multi-language
    • Interface / integration with client / other supplied equipment, Compressors, Purifiers, Analysis Systems, Plant control systems
Bespoke Industrial Gas Filling Solutions

Safety

Safety is paramount with all our designs and project delivery, especially when working within Hazardous Areas. Whilst we have a “standard” range of solutions, each project is engineered to meet our customers’ specific demands and requirements. Our Project Safety Lifecyle covers the following elements:

  • All staff have formal Competency Profiles detailing their approvals and professional experiences
  • Formal Process Reviews
  • Highly skilled engineering disciplines in oxygen and hazardous area applications (TUV certified)
  • HAZOP Study and Functional Safety to IEC61511
  • Formally trained and certified HAZOP Chairman and HAZOP engineers
  • Design Risk Assessments
  • Adiabatic shock tested equipment and designs for safe operation in high pressure Oxygen applications
  • Factory Tested systems and products to pre-approved specifications
  • Risk Assessments & Method Statements (RAMS) for site activities
  • Structured Commissioned to pre-approved specifications
  • 360 degree leaning events for continual improvement

Our Applications